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Inspection

Ensuring 100% quality control and avoiding call-backs within the production process for components, sub-assemblies and finished products has become a priority for industries who wish to improve productivity and cut costs.

Omron is a pioneer in developing intelligent visual inspection systems that allow you to integrate quality control devices more easily than ever. These systems are closing the gap between measuring sensors and more complex vision systems that previously required high investment and highly skilled operators.

Inspection Applications Wafer undulation measurement A direct-reflective laser from Omron can adjust the height of the inspection head quickly and accurately. >> Optical Character Recognition for IC packages An Omron vision system with special algorithms delivers a stable decoding in difficult circumstances as optical characters. >> IC inspection With pattern matching of the shape and filtered color contrast the inspection can still be cost-effective and fast. >> 2D code on IC chips decoding Use an easy to install 2D code reader with a dedicated algorithm to get a high reading rate. >> Body measurement in the production line In-line measurement to guarantee production flow. >> Engine vibration inspection Increase the reliability of your testing by automation. >> Flatness inspection of transmission parts Efficient and stable testing through contactless measurement. >> Gearbox housing inspection Never stop, just go with a vision inspection system. >> Glueing inspection in the body shop To be able to benefit fully from the advantages of glueing bodyparts, the glue bead has to be applied in a correct manner. >> Glueing inspection of the cockpit plate Glueing inspection of the cockpit plate >> Quality inspection of the wheel hub Automated inspection guarantees a reliable outcome. >> Seal detection Seal detection using a camera inspection system. >> Area detection The ZFV is being used to detect an object in a specific location within the field of view. >> Colour check Checking the products on consistancy is of great value to the industry. >> Content & cap check The dual amplifier is being used to confirm that the contents and cap are both present if either are missing the bottle is rejected. This is a simple way of adding additional checks into the line to prevent rejects leaving the factory. >> Correct count check Eliminating faulty parts before they are used will save time in the process. It will also increase the quality of the product. >> Metal cap detection The proximity switch is checking the metal cap is on the bottle prior to cleaning and labelling, if not it can be rejected back through to rejoin the capping line. >> Monitoring flow rate A linear output flow sensor is used in the pipe to measure the flowrate through the tube, the K3HB-X is used as a local display. >> Position check The ZFV is detecting the position of the cap on the bottle. >> Airbag label inspection Don’t mix up the right and the left seat! >> Automotive assembly accuracy Measuring the product dimensions right after production, prevents production problems in later stages. >> Eccentricity measurement of disk plate Efficient measurement ensures 100% testing and therefore guarantees quality. >> Brake pad flatness inspection in the wheel Reliable and efficient measurement without touching the product. >>

Inspection

Inspection Applications